【Winter Care Guide】Keep Your Wheel Loader Running Strong in Cold Weather!

2025/12/11 09:23

Winter Care Guide

Keep Your Wheel Loader Running Strong in Cold Weather!

Winter is here – is your loader ready? Follow this comprehensive guide to maintain efficiency and reliability through the cold months.

【Winter Care Guide】Keep Your Wheel Loader Running Strong in Cold Weather!

Engine System

Proper Cold Weather Starting & Operation

Cold weather puts extra strain on your loader's engine. Follow these guidelines for optimal performance.

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Cold Starts

Limit to ≤8 seconds per attempt. If unsuccessful, wait 1 minute before trying again.

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Preheating

Below 5℃? Pre-heat engine with hot water/steam to 30-40℃ before starting.

Operating Temperatures

Only operate at full load when coolant ≥55℃ and oil ≥45℃. Never exceed 95℃ coolant/oil or 110℃ torque converter oil.

5℃
Start pre-heating below this temperature
55℃
Minimum coolant temp for full load
95℃
Max safe coolant/oil temperature

Fluid Management

Winter-Grade Fluids for Optimal Performance

Proper fluid selection and maintenance are critical for cold weather operation.

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Antifreeze Selection

Use antifreeze rated for your local lowest temperatures (commonly -35℃). Never mix different antifreeze colors!

Replacement Schedule

Replace antifreeze every 2000 hours or 1 year, whichever comes first.

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Winter Oils

Switch to low-viscosity hydraulic and transmission oils specifically formulated for cold weather operation.

⚠️ Critical Warning

Never mix different colors of antifreeze! Chemical incompatibility can cause gelling, corrosion, and serious engine damage.

Tire Care

Maintaining Traction & Safety

Proper tire maintenance is essential for safety and performance on winter surfaces.

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Air Pressure

Inflate to standard pressure (don't over-reduce in cold). Always inflate tires when cold, not after operation.

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Daily Maintenance

Clear tread debris daily to prevent punctures and maintain optimal traction.

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Winter Traction

Consider winter tires or chains for icy surfaces. Snow chains can improve traction by up to 300%.

Pro Tip

Check tire pressure at the start of each shift when tires are cold. Pressure changes approximately 1 PSI for every 10°F temperature change.

Battery & Electrical

Preventing Cold Weather Power Failure

Batteries can lose up to 60% of their capacity in freezing temperatures.

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Pre-Winter Testing

Load test battery before winter begins. Clean terminals and connections thoroughly.

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Regular Operation

Start and run equipment for at least 30 minutes every 15+ days if unused during winter.

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Long-Term Storage

Disconnect negative terminal for storage. Keep batteries fully charged and consider a battery maintainer.

Before Winter

Load test and clean all battery connections

During Storage

Run engine every 15+ days for 30 minutes

Long Storage

Disconnect negative terminal completely

Hydraulics & Attachments

Smooth Operation in Freezing Conditions

Hydraulic systems are particularly vulnerable to cold weather performance issues.

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Oil Selection

Use low-temperature hydraulic oil specifically formulated for winter operation.

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Warm-Up Procedure

After startup, cycle all hydraulic cylinders 5-10 times unloaded to warm the oil gradually.

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Regular Lubrication

Lubricate all moving parts regularly with winter-grade grease.

Hydraulic System Protection

Consider installing a hydraulic oil heater for extremely cold climates (-20℃ and below) to prevent viscosity-related performance issues.

Operation & Storage

Cold Weather Best Practices

Adapt your operation and storage practices for winter conditions.

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Driving Technique

Use gentle steering and braking on snow/ice. Allow 3-4x more stopping distance.

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Freezing Protection

Below 0℃: drain coolant if no antifreeze is used. Never use plain water in freezing temperatures.

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Storage

Park indoors if possible. For electric loaders, keep battery charge above 20% at all times.

Safety Tips

Protecting Operator & Equipment

Winter conditions require additional safety considerations for both operator and equipment.

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Cab Heating

Open heater valve before using cab heating. Use internal air circulation for faster warming.

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Visibility

Ensure adequate worksite lighting. Winter days are shorter with reduced visibility.

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Moisture Control

Drain air tank moisture daily to prevent freeze-ups in brake lines and pneumatic systems.

⚠️ Air System Warning

Failure to drain air tanks daily can cause frozen air lines, resulting in complete brake failure. This is a critical safety issue!

Winter Maintenance Pays Dividends

Proper winter care keeps your loader productive, reliable, and safe throughout the cold months. Preventive maintenance beats emergency repairs every time – it's a smart investment for long-term returns!

Increased Uptime

Reduce winter-related breakdowns by up to 80%

Cost Savings

Prevent expensive cold weather damage repairs

Enhanced Safety

Protect operators and equipment in harsh conditions

Longer Lifespan

Extend equipment life with proper seasonal care



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